{"id":936,"date":"2021-08-11T17:38:58","date_gmt":"2021-08-11T07:38:58","guid":{"rendered":"https:\/\/sentinel.stackedsite.com\/?page_id=936"},"modified":"2022-09-28T18:02:38","modified_gmt":"2022-09-28T08:02:38","slug":"foam-design","status":"publish","type":"page","link":"https:\/\/sentinelcases.com.au\/cases\/customisation\/foam-design\/","title":{"rendered":"Foam Design Process"},"content":{"rendered":"\n\n\t\t\t<p>Step by Step<\/p>\n\t\t\t<h1><\/h1>\n\t<iframe allowfullscreen allow=\"autoplay\" src=\"https:\/\/www.youtube.com\/embed\/kdfiB25FW9E?feature=oembed&amp;start&amp;end&amp;wmode=opaque&amp;loop=0&amp;controls=1&amp;mute=0&amp;rel=0&amp;modestbranding=0\"><\/iframe>\t\n\t\t\t<h5>Sentinel Safety Solutions ensures your case is perfectly tailored to meet your specific needs.  NANUK custom case solutions further expand your horizons. Foam interiors, printing, panelling, and custom colouring all contribute to a case fully equipped for the job.<\/h5>\n\t<h4>\n\t\t\t\t1. SELECT YOUR CASE\n\t\t\t<\/h4>\n\t\t\t<p>Case selection is the first step in the custom foam design process. Depending on your project requirements\u200b,\u200b you may need a case that&#8217;s tough \u200band\u200b waterproof with a lifetime warranty\u200b-\u200bNANUK is the case you need. Looking for something stylish and affordable? Our Designer series may be the way to go. Once the case is chosen\u200b,\u200b the final step in the selection process is to decide on a colour.<\/p>\t\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step1-select-case-300x213.jpg\" alt=\"step1-select-case\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step1-select-case\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t2. SEND US YOUR DRAWINGS AND COMPONENTS\n\t\t\t<\/h4>\n\t\t\t<p>To begin the design process we require drawings\u200b,\u200b in either 2D or 3D format\u200b,\u200b that accurately represent the shape and size of the items that will be \u200bplaced inside\u200b the case. When possible\u200b,\u200b we prefer to have the components shipped to us prior to starting the design process. This allows us to physically test the fit of the components in the case and \u200bit\u200b reduces the time required to finalize the design.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step2-send-products-300x213.jpeg\" alt=\"step2-send-products\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step2-send-products\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t3. TELL US ABOUT YOUR PREFERRED LAYOUT\n\t\t\t<\/h4>\n\t\t\t<p>If you have a specific layout in mind\u200b, you can let us know with a drawing or an email description\u200b,\u200b but we can also \u200bsuggest\u200b the most effective layout based on your requirements. Occasionally during this process\u200b,\u200b we will need to move to another case size in order to allow for enough foam to protect your equipment.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step3-layout-300x213.jpeg\" alt=\"step3-layout\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step3-layout\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t4. FOAM SELECTION\n\t\t\t<\/h4>\n\t\t\t<p>NANUK offers a variety of different types of foam for your project. Foam selection is usually dictated by three factors: the level of protection required, aesthetic appeal\u200b,\u200b and price. The foams that we typically use fall under three material families\u200b:\u200b polyurethane (PUF), polyethylene (PEF)\u200b,\u200b and Ethylene-Vinyl Acetate (EVA).<\/p>\t\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step4-foam-300x213.jpeg\" alt=\"step4-foam\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step4-foam\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t5. DEVELOP DRAWINGS FOR CUSTOMER REVIEW\n\t\t\t<\/h4>\n\t\t\t<p>Once we have all the technical information required to proceed with the design process\u200b,\u200b our team of designers will prepare a set of drawings \u200bto\u200b clearly illustrate the layout of your equipment \u200binside\u200b the case. These drawings will also indicate all engineering details required to manufacture the foam. Your representative will send you the drawings for preliminary approval to proceed to the prototype phase.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step5-drawing-300x213.jpeg\" alt=\"step5-drawing\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step5-drawing\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t6. PROTOTYPE PRODUCTION\n\t\t\t<\/h4>\n\t\t\t<p>Once the drawings have been reviewed and accepted by the customer\u200b,\u200b we will produce a prototype to confirm fit and function of the design. Our engineering department will review the prototype to confirm \u200bthat\u200b the foam meets the initial requirements. Once the prototype has passed our internal QC inspection\u200b,\u200b we will ship the foam \u200bto you\u200b inside the case for review.<\/p>\t\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step6-production-300x213.jpeg\" alt=\"step6-production\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step6-production\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t7. CUSTOMER APPROVAL\n\t\t\t<\/h4>\n\t\t\t<p>Your \u200bS\u200bales \u200bR\u200bepresentative will arrange to have the prototype shipped to you for review and approval. If the prototype is to your satisfaction\u200b,\u200b simply sign the provide\u200bd\u200b production approval drawings \u200bin order to proceed to the start of\u200b production. Occasionally\u200b it may take several revisions and\/or prototypes to get the proper\u200b fit.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step7-approval-300x213.jpeg\" alt=\"step7-approval\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step7-approval\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t8. PRODUCTION\n\t\t\t<\/h4>\n\t\t\t<p>Once the foam design is approved we can move \u200btowards\u200b production. \u200bWe employ\u200b two different methods \u200bof foam manufacturing:<\/p>\n<ol>\n<li>CNC Router: Low-volume runs or designs that require multiple cavity depths will usually be produced using the CNC method by using a vibrating blade or traditional router bit.<\/li>\n<li>Die Cut: Higher volume runs are usually produced using a die(s). The die cutting process allows for a higher rate of production.<\/li>\n<\/ol>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step8-prototype-300x213.jpeg\" alt=\"step8-prototype\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step8-prototype\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t9. QUALITY CONTROL\n\t\t\t<\/h4>\n\t\t\t<p>The foam production process is constantly monitored to ensure a consistent quality throughout the production cycle. Important elements \u200bthat are verified\u200b during the QC process include\u200b:\u200b material integrity, cavity profiles\u200b,\u200b and depths\u200b,\u200balong with fit \u200bwithin\u200b the case. Our strict document control process ensures that all unique\u200b specifications to your project are clearly indicated to ensure \u200bthat\u200b each production meets your expectations.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step9-qc-300x213.jpeg\" alt=\"step9-qc\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step9-qc\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t10. FINAL CASE ASSEMBLY\n\t\t\t<\/h4>\n\t\t\t<p>After the foam has received its final QC approval\u200b,\u200b it can \u200bproceed\u200b to the final assembly stage. Depending on your requirements\u200b,\u200b the foam can either be glued \u200binside\u200b the case or left loose. A final QC check is performed to make sure\u200bthat\u200b the case meets your requirements and is then ready to be shipped to your door.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step10-assembly-300x213.jpeg\" alt=\"step10-assembly\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step10-assembly\" onerror=\"this.style.display='none'\"  \/>\n\t<h4>\n\t\t\t\t11. FINISHED PRODUCT\n\t\t\t<\/h4>\n\t\t\t<p>Whether you need \u200b10 or 10,000 cases\u200b,\u200b Sentinel Safety Solutions has the expertise to deliver a complete case solution on time and on budget.<\/p>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/step11-final-300x213.jpeg\" alt=\"step11-final\" itemprop=\"image\" height=\"213\" width=\"300\" title=\"step11-final\" onerror=\"this.style.display='none'\"  \/>\n\t\t\t<a href=\"https:\/\/sentinel.stackedsite.com\/contact\/\" target=\"_self\" role=\"button\" rel=\"noopener\">\n\t\t\t\t\t\t\tStart the Customisation Process\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/ico-delivery.png\" alt=\"ico-delivery\" \/>\n\t\t\t<h6>Lifetime Limited Warranty<\/h6>\n\t\t\t<p>Our hands-on customer service is here to fix any unforeseen issues under the NANUK&#8217;s lifetime limited warranty.<\/p>\t\t\n\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/ico-returns.png\" alt=\"ico-returns\" \/>\n\t\t\t<h6>30-Day Returns Policy*<\/h6>\n\t\t\t<p>We know you&#8217;ll love your NANUK but if you&#8217;re not completely satisfied, return it for a replacement or refund.*Some restrictions apply.<\/p>\t\t\n\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/sentinel.stackedsite.com\/wp-content\/uploads\/sites\/1305\/2021\/09\/ico-air-delivery.png\" alt=\"ico-air-delivery\" \/>\n\t\t\t<h6>Fast Reliable Shipping*<\/h6>\n\t\t\t<p>Our team will get your order shipped from the warehouse in three business days.*Some restrictions apply<\/p>\t\t\n\n","protected":false},"excerpt":{"rendered":"<p>Step by Step Sentinel Safety Solutions ensures your case is perfectly tailored to meet your specific needs. NANUK custom case solutions further expand your horizons. Foam interiors, printing, panelling, and custom colouring all contribute to a case fully equipped for the job. 1. SELECT YOUR CASE Case selection is the first step in the custom&hellip;<\/p>\n","protected":false},"author":4,"featured_media":1689,"parent":4389,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Foam Design Process - Sentinel Cases<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/sentinelcases.com.au\/cases\/customisation\/foam-design\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Foam Design Process - Sentinel Cases\" \/>\n<meta property=\"og:description\" content=\"Step by Step Sentinel Safety Solutions ensures your case is perfectly tailored to meet your specific needs. 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